3.1. Production line specifications:>

3.1.1. Cable core diameter: Ф2.5-Ф25mm

3.1.2. Product outer diameter: Ф4.5-30mm±0.2

3.1.3. Production line speed: min 80m/min (diameter under 12mm)

3.1.4. Center height of production line: 1000mm

3.1.5. Max. extrusion output: 260KG/h(PE)

3.1.6. Extrusion machine main motor: 90kw Z4 DC motor

3.1.7. Power supply: 380V±10%, 50HZ 3 phase four wire AC power supply.

3.1.8. Working environment:-5 ° C-+40° C, Relative humidity: 40%-90%

4.1.1. Ground rail type gantry structure, electric clamping and electric lifting (single, linkage), limited position, overtravel, overload protection. It adopts active pay-off and AC drive; it has the function of electric pay off and take up under manual setting. It has a horizontal walking function for easy access to the upper and lower bobbin. Equipped with a cable centering device, the control cable tray travels by itself, so that the outlet position is aligned with the center of the production line. With anti-over clamping function.

4.1.2. Bobbin size:PN800-PN1600

4.1.3. Pay-off speed: 100m/min

4.1.4. Applicable to bobbin: 3T

4.1.5. Pay-off motor: 5.5KW various frequency motor

4.2.1. Adopt 800mm double wheel, pneumatic control tension, tension range 10-100N adjustable

4.3.1. The device is integrated into a double-disc belt, which can be used interchangeably in production and the required amount in packaging production. The upper, lower, front, rear and rotating positions of the reel have electric control adjustment. Both sides of the operation surface have button operation, tension display and tension adjustment knob. The disc change control presses the disc change button dial to automatically rotate, rotates to a certain position to stop by itself, and then presses the disc change button, the dial will automatically rotate anti-rotation, rotate go to a certain position and stop working for yourself.

4.3.2. Bobbin size: Ф1000mm* Ф150mm* Ф100mm

4.3.3. Bobbin hole diameter: Ф150mm

4.4.1. There are spare cutting and removing composite membrane devices. There is a pressing device before welding. The welding current can be set and controlled. The welding current and time can be set. The strength after welding is not less than 80% of the strength of the original tape.

4.4.2. The welding head and the welding handle can be separated to replace the welding head with a diameter of 6 mm.

4.4.3. Aluminum tape thickness:300*(0.05-0.3mm)

4.4.4. Steel tape thickness:300*(0.05-0.65mm)

4.5.1. The horizontal structure is provided with a feeding belt and a belt guiding device. When the belt is stored, a set of flat guiding rollers and a rubber guiding roller are pressed by a cylinder, so that the steel and aluminum belt can smoothly and quickly store the belt under the action of the pressing friction. The storage box is positioned and clamped by two pieces of 15mm thick plexiglass. The bottom of the storage belt is provided with steel-aluminum belt electric auxiliary traction device, which enables the steel and aluminum belts stacked in a corner during the stripping process to smoothly pass out.

4.5.2. The width of the two sides of the board can be adjusted to 12-100mm, and the stainless steel ribs are added on both sides of the inlet and outlet. The length of the bottom towing belt is greater than the length of the side plate of the storage belt; the speed of the storage belt is controlled by a variable frequency motor, and the speed is adjustable.

4.5.3. The tape inlet speed: max 100m/min

4.5.4. Accumulation tape length: 100m

4.5.5. Max. tape width: 12-110mm

4.5.6. Thickness: 0.2-0.3mm

4.5.7. Tension: 5-20N

4.6.1 The embossing roller is driven by the AC motor, the roller is synchronized with the traction speed, and the speed is controlled by the dancing wheel, and the manual adjustment function is provided.

4.6.2. Material 38CrMOAL nitriding treatment

4.6.3. Embossing depth: 0 -1.0mm adjustable

4.6.4. Max. designed speed: 100m/min

4.6.5. Max. embossing tape width: 170mm

4.7.1. The utility model is used for a core filling oil glue. The device is a self-circulating system, and a cable oven body is arranged. The pneumatic diaphragm pump pumps the cable jelly from the box body and sends it to the cable core filling head to fill the cable core with the jelly; When working, the filling head is filled with cable jelly, and the excess cable jelly overflows and directly returns to the cabinet to avoid wasting the cable jelly.

4.8.1. Inverted structure, one side is loaded with steel longitudinal wrap, the other side is loaded with aluminum longitudinal wrap, and the guide wheel and steel guide are installed on the frame. The steel strip enters the pre-formed wheel first, then enters the horn type preform. After the mold, finally enter the sizing mode. The pre-formed mold base and the sizing die holder are mounted on the two sliding guides so as to be movable in both X-Y directions. Steel belt, aluminum belt longitudinal package, each set, size user-defined

4.9.1. Governor and temperature controller with imported components

4.9.2. Screw length to diameter ratio: 25:1

4.9.3. Screw form: BM screw

4.9.4. Host form and power: DC Z4 system, motor power 90KW

4.9.5. Output capacity: 240KG/H

4.9.6. Synchronization requirements: the amount of glue is synchronized with the traction speed

4.9.7. Barrel cooling: segmented fan cooling

4.9.8. Crosshead: cross extrusion head, automatic center

4.9.9. Inlet wire diameter: Φ2.5-Φ25mm

4.9.10. Outlet diameter: Φ4.5-Φ30mm

4.10.1. 4m Stainless steel hot water trough, heated constant temperature hot water tank, with automatic water supply, overflow and temperature control device, water tank cover, water trough movement distance of 400mm.

4.10.2. 12m Stainless steel cold water trough

4.11.1. Structure form: adjustable air nozzle type; 4.11.2. The blower is placed in a stainless steel tank with a length of 500 mm and attached to the tail of the water trough, returning water to the return pipe at the end of the water trough. The vortex air pump is linked with the traction. Including sound absorbing device.

4.12.1. Gauge range: 2-35.000mm

4.12.2. Accuracy:0.001±0.02%D

4.12.3. Resolution: 0.001mm

4.13.1. Structure features: The printer adopts heating print type. The temperature can be pre-set. The printing wheel can move up and down, left and right.

4.13.2. Counting range: 0-99999m

4.13.3. Counting accuracy: 0.2%

4.14.1. Structure features: It is flat belt caterpillar with box type structure. It is driven motor 11KW. The machine is equipped with gearbox. The traction speed is displayed on the touch screen. Meter also can display on the screen.

4.14.2. Traction force:800KG

4.14.3. Contact length:1300mm

4.14.4. Traction speed: 100m/min

4.15.1. Swing rod structure, take up tension 5-20kg adjustable

4.16.1.The take up device is a ground-rail gantry structure, an electric clamping, an electric lifting bobbin, and a limited position and limit protection function. The 7.5KW imported variable frequency controller is used to drive the AC variable frequency motor to drive the dial through the reduction box to realize the take-up movement. The bobbin traverse adopts 0.75KW AC motor, the pitch is adjustable and synchronized with the bobbin speed, and there is an independent electronic control button station for easy operation. The swing rod type tension controller is adopted; the take up should be protected by the tamper-proof person, the gear box has a neutral position (for the cable reversing), and the center function is provided, and the traverse button is installed on the traverse venting side to facilitate the worker's operation; Adjustable take up speed for cable replacement

4.16.2. Take-up speed: 100m/min

4.16.3. Take-up motor: 7.5KW, AC frequency inverter motor

4.16.4. Traverse pitch: 5-40mm

4.16.5. Loading weight: 5T

4.16.6. Bobbin shaft hole diameter: 80mm, 125mm

4.17.1. The whole machine is controlled by PLC+PC industrial computer, and the embedded 19-inch display for industrial use. The electric control of the extrusion unit and the tractor are controlled by the respective control cabinets. The control unit of the extrusion unit should have the display of temperature, line speed, screw speed, extruder current, meter meter, etc. Special control cabinet (four cabinets). The production line is equipped with three emergency stop buttons (traction, main cabinet, embossing). Temperature control system.

4.17.2. Temperature fluctuation <±3>

4.17.3. Low-voltage electrical appliances use domestic high-quality or joint venture products

4.17.4. The inverter adopts Danfoss series

4.17.5. The temperature control table adopts RKC

4.17.6. PLC adopts German Siemens Smart series products