This equipment is suitable for extrusion of PVC, PE and other plastics.

3.1. Main Motor: Siemens brand

3.2. Main Inverter: Siemens brand

3.3. Temperature controller: RKC

3.4. PLC: Siemens

3.5. Touch screen: Chinese brand

4.1. Complete external diameter: Φ10.0mm-Φ30.0mm

4.2. Extrude line speed: Max. 100m/min (Depending on wire diameter and its structure)

4.3. Machine center height:1000mm

4.4. Power supply: 380V+/-10%, 50HZ, Three-phase five-wire system

5.1.1. Structural material: 140*80*5 rectangular pipe welding for base frame, 200x150x6 rectangular pipe welding for swing arm.

5.1.2. Tension force for wire release: 20kg magnetic powder brake, the tension can be adjusted according to the specification of wire release.

5.1.3. Lifting: Electric lifting and lowering, 70 type RV reducer plus 1.5KV motor, upper and lower limit control.

5.1.4. Scope of application: cable drum with diameter of 630-1250mm, width of 475--950mm and inner hole of 80 mm.

5.1.5. Pneumatic tightening device, maximum stroke of 450mm.

5.2.1. The five-wheel straightener consists of two upper wheels and three lower wheels, with a wheel diameter of Φ125mm.

5.2.2. There are hand wheels on the upper and lower parts to adjust the distance.

5.2.3. Each wheel is composed of a friction plate, a compression spring, and an adjustment nut, which can generate tension on each wheel.

5.3.1. Suitable for extrusion materials: PVC, PE, etc., plasticization degree 100%. A low-smoke halogen-free screw is also provided

5.3.2. Maximum extrusion volume: 400KG/HR (PVC);

5.3.3. Screw

a. Features: Made of SACM aluminum-chromium-manganese alloy steel, fully nitrided, and surface hardened, it has the characteristics of large extrusion volume, good plasticization, and high surface gloss of the wire produced.

b. Screw diameter: Φ90mm.

c. Screw aspect ratio: 26:1

d. Screw speed range: 0~65RPM.

e. Equipped with a set of screw ejection device

5.3.4. Screw cylinder

a. Made of SACM aluminum-chromium-manganese alloy steel, nitrided, and precisely ground inside the cylinder, the hardness of the inner surface of the screw cylinder is higher than the hardness of the screw thread peak surface R2~R3 degrees.

b. Screw barrel inner diameter Φ90mm

5.3.5. Gearbox: ZLYJ180 type

a. Box material: cast steel

b. Gear material: high chromium alloy steel;

c. Tooth surface treatment: high frequency hardening treatment and precision grinding, with anti-wear and low noise characteristics.

5.3.6. Machine head clamp: double-sided clamp, upper and lower screw chain opening and closing locking, only need to operate a handle, can easily clamp and loosen.

5.3.7. Heating and cooling: eight-stage heating of the whole machine.

a. Machine body: five-stage heating; cast aluminum heater

b. Machine head: two-stage heating;

c. Machine neck: one-stage heating

d. Cooling: five-stage cooling, equipped with centrifugal fan;

Control: The heater cooperates with four cooling blowers to alternately heat and cool. The temperature can be automatically adjusted in the range of 0~399℃. When the actual temperature is higher than the set temperature, the computer automatically cuts off the power supply of the heating component and connects the power supply of the cooling blower at the same time.

5.3.8. Hopper and dryer

a. Dryer: SHD-100, capacity 100kg, with no material alarm function.

b. Hopper: SAL-900G2, suction capacity 800kg/h.

5.3.9. Power: 75KW variable frequency motor + inverter control

a. 75KW variable frequency motor

b. 75KW inverter

5.4.1. Power supply: 380V, 3 phases, 50Hz;

5.4.2. Temperature control:

a. Temperature control meter (with communication), Japan Omron brand

b. Relay, .Japan Omron brand

c. Temperature control range: 0~399℃ fully automatic setting control.

5.4.3. System control:

a. PLC programmable controller, Germany Siemens S7-1200

b. 10-inch touch screen, Siemens 10-inch

c. Extruder and take-up machine motor single-action and linkage control, system single-action and linkage control.

5.4.4. Other electrical brands

a. Ammeter

b. Voltmeter

c. Indicator lights, switches, buttons (Schneider)

5.4.5. The human-machine interface has high-intensity computing power and is used in various industrial environments to ensure smooth operation of the system:

5.4.6. Provide various operation function buttons and parameter setting windows for the production line, mainly including: production line speed display, production line speed setting, extruder speed and current display, extruder speed setting, traction and extruder start and stop buttons and product length, etc., and can also display the overall status of the production line.

5.4.7. Alarm interface: Display and record the real-time and historical alarm signals of various components of the production line to facilitate the operator's query. This data can be extracted and remotely stored and analyzed.

5.4.8. Operation interface: The operator can establish a recipe based on the process parameters, and can directly call out the existing recipe when using it. Other interfaces and functions should be able to be appropriately changed and added according to the requirements of the purchaser

5.4.9. Equipped with high-strength precision cantilever control operation screen;

5.4.10. Equipped with Ethernet interface and 485 interface

5.4.11. Equipped with the industrial MES system of the purchaser's factory to collect data on equipment operation, and some functions can be operated remotely;

5.4.12. Equipped with smart meters, with energy statistics and analysis functions:

5.6.1. The first group is telescopic stainless steel moving sink, length 3m

5.6.2. Telescopic length: 0.5m

5.6.3. With blower

5.6.4. The second group is fixed stainless steel cooling sink, length 12m

5.6.5. With nylon guiding roller

5.7.1. Max. Traction force: 1250kgs

5.7.2. Traction speed: Max 100m/min 　

5.7.3. Contact length of belt: 1950mm

5.7.4. Belt width: 120mm　

5.7.5. Number of cylinder: 5 pairs

5.7.6. Motor power: 7.5kw 　

5.7.7. Motor rotation speed: 1450rpm　

5.7.8. Center height of equipment: 1000mm

Pinch wheel type, electronic induction meter.

5.8.1. Metering wheel diameter: Φ314mm;

5.8.2. Applicable wire diameter: Maximum Φ60mm;

5.8.3. Using Japanese Omron decoder for metering

5.8.4. Floating metering: Double-sided elastic contact, both metering wheel and pinch wheel are supported by springs, which can float with the vibration of the cable without damaging the cable, reducing slippage and improving metering accuracy.

5.8.5. Adjustable metering coefficient: The metering coefficient can be set according to the slippage number of different wire diameters and different materials, thereby improving metering accuracy.

5.8.6. Metering accuracy: ≤0.3%;

5.9.1. Type: DDM-2035 controlled unidirectional diameter gauge.

5.9.2. Test range: 0.3~35mm.

5.9.3. Scanning speed: 113m/sec.

5.9.4. Minimum reading: 0.002~0.1mm.

5.9.5. Control: Compare the diameter of the tested product with the preset diameter, and the error signal is converted into a voltage signal by the controller to adjust the main machine speed or the extraction speed

5.10.1. External diameter range: Φ10.0-Φ35mm;

5.10.3. Test voltage: 2.0-25.0KV (Max.)

5.10.4. Center high: 1m

5.12.1. Reel diameter range: Φ800～Φ1250mm

5.12.2. Applicable reel width: 600～950mm

5.12.3. Applicable reel weight: max3000kg

5.12.4. Taking up speed: Max 100m/min

5.12.5. Applicable wire diameter: Max Φ25mm

5.12.6. Wire traverse pitch: Computer cable arrangement instrument control

5.12.7. Taking up motor: 5.5Kw servo motor

5.12.8. Takeing up gearbox: CBY151

5.12.9. Wire traverse motor: BLD10-17-0.75kw

5.12.10. Lifting motor: BLD10-35-0.75Kw

5.12.11. Clamping motor: BLD10-35-0.75Kw

5.12.12. Reel lifting speed: 1400×1/35×8=320mm/min

5.12.13. Reel clamping speed: 1400×1/35×8=320mm/min

5.12.14. Control part: controller control (receiving form: torque)

5.12.15. Wire traverse inverter: Chinsed brand

6.1. Professional and technical personnel in person installation and trial run

6.2. Wire and cable professional and technical guide