1.1. Applicable wire reel size:Φ630-Φ1000mm

1.2. Motor power:5.5KW, variable frequency motor

1.3. Frequency converter: 5.5KW

1.4. Braking: pneumatic brake

1.5. Axis lifting method: pneumatic clamping

1.6. Tension control: automatic tension tracking control, the feedback signal sent by the pneumatic tension frame during the wire release process to achieve constant tension during the wire release process, thereby preventing the copper wire or core wire from being pulled and deformed during the wire release process.

1.7. Electric lifting for wire drum loading and unloading

1.8. Braking resistor: special variable frequency braking resistor

1.9. Guide wheel diameter:Φ200mm

1.10. Equipped with operation safety guardrail

1.11. Safety protection uses proximity switch

2.1. Model: vertical wire storage + horizontal wire outlet

2.2. Track structure: H-shaped steel + medium carbon square steel bars are tempered and then electroplated with hard chromium

2.3. Track length: about 1.7M

2.4. Line storage capacity: about 18M

2.5. Wire storage wheel: Φ300mm, V-shaped 5/4 groove, aluminum alloy material, wheel surface anodized hardening treatment

2.6. Displacement signal detection: precision angle detector imported from Japan

3.1. Model: ET-300

3.1. Model: ET-300

3.3. Tension wheel set: vertical type, upper 3 grooves movable wheel, lower 2 grooves with magnetic powder brake

3.4. Wheel diameter: 300mm, steel parts are galvanized, durable and have long wear time.

3.5. Magnetic powder brake: 2.5KG, the tension is adjustable to keep the tension in the machine head constant and ensure stable wire diameter.

3.6. Adopt fully sealed structure for protection

4.1. Feature

1). Power: 415V three phase 50hz

2). Operating direction: right-hand machine (incoming line from the left-hand direction) or to be designated by the customer

3). Applicable cable types: Φ3-Φ7MM electric wires, computer cords, electric cords, BV/AV power lines, and building lines

4). Design speed of the work head:750 RPM/MAX

5). Wire coil dimension: Outside diameter Φ180-360mm Max, height 40-100MM; the inside diameter of wire coil is determined by the work head specification, and its scope of specification is: Φ140-180MM (fixed dimension), the patterns are to be selected by the customers. Special designs should be made for the dimensions beyond the scope of specification, and it is up to our company to decide their feasibilities.

6). Wire-feeding mode of finished products: cord-embracing mode.

7). Size measurement set: unit of size measurement is 0.01m, predicate the flow from automatic deceleration to automatic work head actio

8). Traverse device: servo motor is applied, synchronizing with the main machine

9). Electrical circuit control is applied in the whole machine. PLC is applied

10). Graphic Operator Interface is applied in the operating panel

11). Instrumentation and switches on the operating panel: touch screen, speed control button

12). The contact points of Power Frequency Electric discharge machine are reserved in the PLC of this machine

13). The contact points of diameter gauge are reserved in the PLC of this machine (diameter gauge equipment is to be self-supplied by the customers). In case the diameter fails to reach the standard, it is possible to automatically remove the scrap wire or continue to possess the function of loop formation after the artificial marking

4.2. Components:

1). Length counter-----1 set

2). Wire/cable feeding rod-----1 set

3). Gate type Cutter-----1 set

4). Coiling plate & coiling head-----1 set

5). Traversing system-----1 set

6). The man machine interface-----1 set

7). C ring-----1 set

8). Wrapping material feeding device-----1 set

9). Automatic convey label device-----1 set

10). Automatic arm structure-----1 set

11).Electric control and operation system-----1 set

4.3. Detail Specification:

A. Meter counting part:

Up and down wheel each one, using precise encoder to calculation length, can be measurement to centimeters. Meter counting wheel is made by aluminum alloy material, the up wheel though spraying ceramic hardening treatment, the down wheel coating rubber spring does not damage wire, equipped with one-way bearing to prevent the cable to reverse draw.

B. Cradle plate head:

The horizontal coiling by air pressure propeller control take and pay automatic opening and closing. Automatic stop coiling when the setting wire length is coiling finished, this time, the cradle plate head will be vertical indentation and rising, not clip wire head and not sticky wire coil, easy to remove film.

C. Traverse system:

This traverse system is completely controlled by computer, drive by servo motor, using the ball guide screw to drive, and though the precise encoder to receive the running signal of main motor, the servo motor and main motor can synchronize run, the traverse action more coordination, coiling more beautiful.

D. Cutter:

Gantry type cutter, automatic cut-off wire when setting the wire length coiling is finished. Double cutter is made of SKD-11 special steel and though vacuum heat treatment, the hardness higher and longer life.

E. Hold wire mechanism:

E. Hold wire mechanism:

F. Control table:

Man-machine interface control system, the screen directly contact control operation more convenient. The central computer control system can control the coiling speed, length, warning system, wire speed adjusting, indicator light, emergency stop and reset etc, functions.

The machine under operating conditions, can change the wire length, wire diameter and wire speed etc., data, freedom any inconvenience for stop adjustment, and can be monitor the wire speed, length and overall situation on the screen. Microcomputer memory can store 99 different wire coil specifications, when you need to change the products specification, can be read stored specification, do not need to input again, can produce immediately.

G. Driving motor:

Coiling system: 7.5KW x 4P AC variable frequency motor + vector control inverter.

Traverse system: 400W servo motor + servo driver.

Cable holding and moving system: 400W servo motor + servo driver.

4.4. Feature:

It is possible to feed wire through the application of paying out machine or the direct connection to the extruder; the wire coil output is about 4 times than that of the manual winding (take the 200M-long wire coil as an example); After the coiling, it is possible to connect with the automatic glue film winding machine, and automatically pack the wire coil and processing labels; The output of automatic glue film winding is about 7 times higher if the automatic winding is applied; The servo motor winding displacement is applied in this machine, the wire coil is neater and more artistic if compared with the manual winding; the touch screen man-machine interface operating panel is applied to enable the operation to be more cordial and easy to operate; 99 kinds of different wire coil specification can be stored in the microcomputer. If the product specifications need to be changed, the only thing you need to do is to read the stored specification data, and there is no need to input again. Thus, the production can be started right away; This machine can automatically detect errors, and send out alarms to warn operator if something is wrong with the machine.

4.5. Packaging part

a. Detail performance:

1. Packed wire coil weight: Max. 15Kg.

2. PVC/PE/PP glue film size: thick 0.05mm～0.06mm × width 32-42mm.

3. Loading mode of glue film coil: pneumatic clamp.

4. Operation panel using the man-machine interface (Graphic Operator Interface).

5. The whole machine control by electrical circuits: adopts the microcomputer programmable controller (PLC).

6. Instrument and switch on the operation panel: touch screen, speed regulation knob and emergency switch.

7. Equipped with automatic label feeding mechanism, can be automatic suck a label feed into wire coil, label requirements: air proof, the label width is less than 10mm height of wire coil.

b. Characteristics:

1. Using the PVC/PE glue film, PP woven wrap or woven paper, coiling and packaging by high-speed mode.

2. Adopt touch screen interface (man-machine interface) operation is simple and convenient.

3. Using the hold wire arm type, drive by AC motor, rotate and coiling is smoothly.

4. Adjust the size of hold arm, using the method of power-driven adjustment, convenient and fast.

5. When change product specification, only need to read the memory data, do not need to adjust and test, can be production immediately.

c. Detail specification:

1. Control parts:

Using the PLC automatic control system + human-machine interface operation screen, can be memory 99 groups of different packaging specifications, when change the coil specifications, the machine table adjustment freely, all data are shown in the man-machine interface; the electric cabinet and operation panel adopts the modular design, simple maintenance and easy to replacement.

2. C-ring:

Drive C-ring by timing belt and plastic steel gear, C-ring don't skid, packaging stable and noise is small; C-ring is made of special steel, outer roller coating rubber spring inside support C-ring, C-ring is not wear, running to keep true circular and service life is long, and equipped with overload protection, the motor is not easy to burn.

Drive C-ring by timing belt and plastic steel gear, C-ring don't skid, packaging stable and noise is small; C-ring is made of special steel, outer roller coating rubber spring inside support C-ring, C-ring is not wear, running to keep true circular and service life is long, and equipped with overload protection, the motor is not easy to burn.

Using the four groups of power-driven hold arms adjustment, included the diameter size of coil adjustment and coiling center point check, convenient and fast; four axis power hold wire, without sliding and run no out-of circle. The overlapping degree of packaging wrap can be adjusted.

4. Cutter:

Using the pneumatic cutter system, automatic cut-off after setting the length of packaging material coiling has been completed. The cutter can be indented or scissors type (select/change in accordance with the different packing material demand) sharp knife face, can cut PVC, PP, PE glue film and woven etc. packaging materials.

5. Clamping jaw:

After the packaging material feed into fixed position, automatic wrap clamping, automatic pull wrap, the clamping jaw automatic back after wrapped 1.0 cycle, when coiling to setting of start cycle number (1.5~2.5 cycles), the clamping jaw automatic put wrap, there is no manual action, high safety.

6. Wrap feeding device:

Air pressure wrap feeding device, no lock screw, wrap changing quickly, more convenient for installation.

7. Driving motor:

C-ring: 1HP×4P AC motor. (Rotate packaging)

8. Finished product box part

After the coil packaging is finished, push it to sliding rail way by mechanical arm.

It is bagged by person or put on the floor.