2.1. Motor: Chinese brand inverter motor

2.2. Inverter: Chinese brand

2.3. Thermostat: Japan RKC

2.4. Electrical appliance: Schneider brand

2.5. PLC: Siemens S7-1200

2.6. Touch screen: Siemens KTP-1200-12inches

3.1. Extrusion volume: 180KG/HR (crosshead open, soft PVC)

3.2. Extrude line speed: Designed speed: 1000m/min; working speed: 800m/min

3.3. Machine center height: 1000 mm

3.4. Inlet wire diameter: 2.6 - 3.0 mm

3.5. Outlet wire range: 0.40-0.63 mm

3.6. Copper final diameter deviation: ±0.002-0.003 mm

3.7. Copper final ovality: ±0.002-0.003 mm

3.8. Motor of drawing-annealing machine: 37 KW

3.9. Stability of copper final elongation rate: 18-24c/o

3.10. Conductor preheating temp.: 80-120℃

3.11. Insulation material: PE

3.12. Stability of solid insulated diameter: ±0.004-0.005 mm

3.13. Insulation ovality: ±0.006

3.14. Concentricity: 92-95%

3.15. Adhesive power between insulation and conductor>1200g/100 m

3.16. Annealing voltage: Max 55 V (Annealing current 500A, preheating voltage 0-12V)

3.17. Take-up bobbin: PN500, Flange Diameter 500mm, barrel diameter 250 mm, inner width 250 mm, outer width 300 mm, inner hole 56 mm.

4.1.1. Welding range: copper: 0.9-3.5 mm, aluminum: 0.9-5.0 mm

4.1.2. Cam mechanism thickness: 18.5 mm

4.2.1. Type: 170 A

4.2.2. Roll diameter: 50 mm

4.2.3. Drum diameter: 170 mm

4.2.4. Motor speed: 1410 rpm

4.2.5. Drum speed: 22 m/min

4.2.6. Rolling range: 0.67mm-3.55 mm

4.2.7. Motor: 1.5 kw

4.2.8. Roll speed: 9.6 m/min

4.2.9. Voltage: 380V/50HZ

4.3.1. Power: 37 kw Variable-frequency motor+ inverter

4.3.2. Reducing gear box: Gear box used of the grinding gear;

4.3.3. Gear lubrication: Oil feed forcibly by gear;

a. Four-box-shape casting forming and annealing treatment, material HT200-300

b. Gear tooth surface to deal with high-frequency hardening, grinding teeth after processing, noise index lower than 75 decibels

4.3.4. BM Screw: (To ensure uniform plastic coating materials, dense)

a. Diameter: Φ70mm, suitable for extrusion the PVC, PE, PP material;

b. Length-diameter ratio: 26:1;

c. Rev: 10-110 RPM;

d. Material: 38CrMoAIA nitride treatment (Nitride depth: 0.6);

e. Screw roughness: 0.8

4.3.5. Barrel:

a. Material: 38CrMoAIA, nitrogen treatment (Nitride depth:0.6);

b. Surface treatment: Nitrogen treatment;

c. Hardness: HRC60-63 degrees;

d. Temperature sensing point: 4 positions

e. Cooling: 4 high-pressure centrifugal windmills, 1 barrel each segment, blanking segment water cooling,

f. The joint which connect barrel with the deceleration gearbox have special slot cooling design, and thus greatly increase the life of the screw and gear box.

g. Screw roughness: 0.8

4.3.6. Chuck

a.Type: Round, 3pcs chuck, with internal heating bar

b.This chuck is easy-operation, wear resistant, and not leakage glue

4.3.7. Electric heating

a. Service voltage: 380 V/50Hz;

b. Barrel:4 electric, cast aluminum 15 KW;

c. Electric heating Control: 0-399°, ±2°; Japan PKC thermometer + relay control;

4.3.8. Suction feed machine: It mainly by the vacuum suction feed device, drying device, direct-loading device consists of three parts.

a. One-time feeding: 50 Kg

b. Suction feed: Auto vacuum suction feed, when the material has not yet fully used up, this device automatically suction feed, hopper within filter device;

c. Drying: To adopt hot air automatic drying, the temperature can be set

4.3.9. Crosshead: Fixed centering crosshead (1 group), two zone crosshead temperature controlled, one crosshead zone, one flange zone.

4.3.10. Crosshead using imported heat-resistant alloy steel production of anti-corrosion, oxidation, the surface of chrome-plated hardware.

4.4.1. Its installation direction should be consistent with the installation for main engine, and their angle is about 45°.

4.4.2. Power: 7.5 KW variable-frequency motor drive.

4.4.3. Screw: diameter: 35MM     L/D: 26:1    Compression ratio: 3.2

4.4.4. Reduction gear box (Type 112): Adopt abrasive hard-tooth-surface bevel wheel, and oil seal adopts the imported product.

4.4.5. Lubrication for gearbox: Enforce oil into gear.

4.4.6. Rotating speed of screw: 10～110 RPM.

4.4.7.

a. Screw: material: 38CrMOAIA, nitrogen treatment, depth of nitridation: 0.5-0.8 mm;

b. Hardness: ≥HV840, surface treatment: durionise

c. Screw shape: Ordinary single-screw thread, Extrusion material: PVC and PE, extrusion capacity: soft PVC≥30 KG;

d. Screw barrel: material: SACM-1, nitrogen treatment, depth of nitridation: 0.5-0.8 mm;

e. Hardness: ≥HV940, temperature measuring point: Position 3.

4.4.8. Electric heat of screw barrel: adaptable voltage: 220 V/50HZ, electric heat of three cast aluminums, power: 3×1.5 KW.

4.4.9. Cooling method of screw barrel: 3 centrifugal fans, power: 45 W, 220 V.

4.4.10. Lifting: Motor drive, screw mandrel rises and falls automatically, 2). with travel switch limit, travel height: 80 mm. Lifting motor power: 200W, voltage: 380 V

4.4.11. Shift motion: 200 mm, move mode: linear bearing + line slide rail, rotation angle: 180°.

4.4.12.

a. Chuck shape: Threaded-type double-sided clamping, heating mode: Heating inside electrical bar made of imported material;

b. Power: 660W, voltage: 220 V, temperature measuring point: Position 1.

4.4.13. Hot air gun: Connected to crosshead by 90°, heating: mica heater, voltage: 220V, neck power: 500W, temperature measuring point: Position 1, power of hot air gun: 1200W, temperature measuring point: Position 1. (Three sections of temperature control: flange, neck, die)

4.4.14. Hopper: 25 KG hopper (Taiwan SHINI)

4.5.1. External dimension: L×W×H（1600×1200×1100）mm

4.5.2. Electric power consumption: 380 V    500 W

4.5.3. Diameter of water inlet: 4-6 inches

4.5.4. Engineering capability: 2-5 sets of middle drawing machine，10-20 sets of thin drawing machine

4.5.5. Operate: Water level control chain transmission type (moment and continuous all can)

4.5.6. Power: 1/4 horsepower

4.5.7. Filtration fabric: Filter material of non-woven fabric (1050mm×100 yard)

4.5.8. Warranted period: One year (except for man-made factors)

4.5.9. Full-automatic mechanization, low failure rate and easy to change the filtration fabric

4.5.10. Easy installation and not the space; discontinuous running, save electricity and silent

4.5.11. Easy recovery of copper powder, reduce the wire-break rate, increased production volumes

4.5.12. Wire drawing liquid stay clean, less friction force of the cone pulley surface, life was prolonged, wire drawing station cleaning, don't born copper paste, copper wire of high quality stability, bore diameter of the eye-die not easy deformation.

a. Main role of the cable there will be rapid cooling stereotypes

b. Material: SUS304 stainless steel

c. Tank length: 2.5 m + Cover 2.5 m

d. Moving range: 0.5 m

e. With two-drying device: Stainless steel stent can adjust up and down; stainless steel wheel bearings can be driven up and down.

f. Mounted on the end of the water tank(capping), noise about 80 decibels.

g. Heating power: 15 KW, with one circulating water pump.

a. Material: SUS304 stainless steel;

b. Tank length: Stainless steel U-type single layer water tank;

c. Cooling length: 10 M+10 M tank cover

d. Adopt the spray cooling

4.7.1. Power: 4 KW motor

4.7.2. Type: Double round water trough type

4.7.3. Capstan speed: 600-1000 m/min (depend on outside diameter), speed synchronize with extruder motor 

4.7.4. Capstan wheel: Material is Aluminum alloy wheel, Φ350 mm the initiative wheel, Φ350 mm passive wheel: U-groove 10 of 10 groove (balance correction)

4.7.5. Box: Open door all-sealed box

4.7.6. Hinge type drying device

4.7.7. Cooling length 50 m

4.7.8. Pressure can be adjusted with a switch.

4.7.9. Blow dry trough length 1.45 m+1.45 m cover

4.8.1. Auto thimble type double reel take-up, online full speed automatic change reel.

4.8.2. Manual load bobbin and unload bobbin

4.8.3. Manual change reel

4.8.4. Take-up reel size: 500 mm, barrel diameter 250mm, inner width 250mm, outer width 300mm, inner hole 56mm;

4.8.5. The highest mechanical speed: When wire diameter 0.8, conductor 0.4, speed is 1000m/min

4.8.6. Take-up reel dynamic equilibrium level: G6.3(international)

4.8.7. Motor: 4 KW

4.8.8. Catch wire rate: Above 98%

4.8.9. Traverse width: 300 mm

4.8.10. Traverse pitch: 0.5 mm～10 mm

4.9.1. Power: 380 V, 3 P, 50 HZ

4.9.2. System

a. Electric heating thermostat

b. Power control

c. Motor operating control

d. Indicator control

e. Process automatic control system

f. Accessory fitting sequential control

4.10.1. Max measurement range: d=20 mm

4.10.2. Recommend measurement range: d=0.05~16 mm

4.10.3. Measurement precision: +/-0.003

4.10.4. Measurement resolution ratio: 0.001 mm

4.10.5. Overall dimension: 440*100*100 (without support)

4.11.1. Brand: Online, ST-10C/ST-10S/ST-10D

4.11.2. Voltage output: DC0-10000V

4.11.3. Effective detection voltage: DC500-10000 V

4.11.4. DC ripple con-tain factor: ＜5%

4.11.5. Stability: Supply voltage fluctuations ±15%，output voltage constant

4.11.6. Breakdown Sensitivity: I=600±50uA, t≤0.005S

4.11.7. Breakdown Sensitivity allowable range: 500-2000 uA

4.11.8. Steady short-circuit current: 3-4 mA

4.11.9. Maximum count frequency of breakdown: 10  times/S

4.11.10. Max overall dia. of the tested wire: 10 mm

4.11.11. Max speed of the tested wire: 2800 m/min

SH-02 color masterbatch blender is improving designed on the basis of absorption of similar foreign products. The performance index is close to the level of similar foreign products. Using this machine can mix different insulation materials according to different proportion to improve mixing uniformity thus avoid the quality problem because of mixing nonuniform.

The machine mainly is used for mixing many types insulation materials in the production process. Such as communications cable color masterbatch mixture, etc.

4.12.1. Main technical parameters

a. Blender hopper capacity ----- 5 L

b. Blender screw speed ----- 0.1-40 rpm

c. Blender outer shape dimension ----- 587x408x267

d. Controller outer shape dimension ----- 210x136x200

e. Synchronous current input signal ----- 0-10 mA

f. Synchronous voltage input signal ----- 0-10V DC

g. Relay contactor load power ----- 20 A,30 V DC

4.12.2. Working environment

a. Power supply ----- AC 220 V±10%,50-60 HZ

b. Power consumption ----- 100 W

c. Working temperature ----- 5～45 ℃

SH-02 color masterbatch blender is improving designed on the basis of absorption of similar foreign products. The performance index is close to the level of similar foreign products. Using this machine can mix different insulation materials according to different proportion to improve mixing uniformity thus avoid the quality problem because of mixing nonuniform.

The machine mainly is used for mixing many types insulation materials in the production process. Such as communications cable color masterbatch mixture, etc.

4.13.1. Main technical parameters

a. Blender hopper capacity ----- 5 L

b. Blender screw speed ----- 0.1-40 rpm

c. Blender outer shape dimension ----- 587x408x267

d. Controller outer shape dimension ----- 210x136x200

e. Synchronous current input signal ----- 0-10 mA

f. Synchronous voltage input signal ----- 0-10 V DC

g. Relay contactor load power ----- 20 A,30 V DC

4.13.2. Working environment

a. Power supply ----- AC 220 V±10%,50-60 HZ

b. Power consumption ----- 100 W

c. Working temperature ----- 5-45 ℃

d. Relative humidity ----- 80% (No condensate)

e. The air does not contain corrosive gases, oil, steam and severe dust.

5.1. General power switch 380 V____________________________(One)

Control power switch 380 V____________________________(One)

Control power switch 220 V____________________________(One)

5.2. Electric heating voltmeter____________________________(One)

5.3. Electric heating temperature controller (Six group add protective device)______________________________ (One)

5.4. Electric heating voltmeter

5.5. Cooling fan control_______________________________(Three group)

5.6. Extract tachometer

5.7. Extrusion, cited taking the ratio of machine-linked, single-action

5.8. Each part of the action indicator light

5.9. Feed line tension control loop

5.10. Control box inside and outside lamp

5.11. Counter control loop

6.1. Professional and technical personnel in person installation and trial run

6.2. Wire and cable professional and technical guide

6.3. 1-year warranty period, life-long maintenance (only in China)