70 mm PLC Data Cable Sheath Extruder Line (Cat 5, Cat 6)
Purpose: (CAT 5 &CAT 6 Lan Cable)

图片127.jpg        

Application scope:

apply to the production of PVC, Flame-retardant polymer and so on. (And can produce 4 -25 framework and the data cable sheath.)

1. Equipment configuration:
No.DescriptionSpecificationBrandQuantityFunctionRemark
1No-axis active pay offΦ800-Φ1000 mmCabletec1Pay-off
2Tension control armΦ270 mmCabletec1Pay-off tension sensor
3Double wheel and balanced tension deviceΦ500+300Cabletec1Pay off cable balanced tension
4High speed extruderHigh speed extruderCabletec1Extrude wire
5Hopper and dryer50kgCabletec
6Primary-secondary moving water troug3 MCabletec13 M
7Single layer fixed water trough10 MCabletec1Cooling wir
8Single-wheel belt capstanΦ1000Cabletec1Tract Cable
9No-axis active take-upΦ800-1000 mmCabletec1Roll and close Cable
10Tension control armΦ270 mmCabletec1Pay-off tension sensor
11Temperature system control boxPLC typeCabletec1PLC typel
12Diameter gaugeDDM-3020Cabletec1Gauge diameter
13Manual centering crossheadU14Cabletec1Extrude formingAs a die for free
14Spare partsCabletec1Equipment spare parts
15Coating: A. RAL5015  B. RAL7035  C. RAL6017   D.RAL5023  E.sample color provided by the client
16Production-line direction:  From left to right; from right to left
17Complete set of production-line installation length of the 23 to 25 meters (according to customer on-site sure)
2. Major assemblies brand:

2.1. variable frequency motor: Chinese brand

2.2. Frequency converter: Chinese brand

2.3. Temperature controller: Japan RKC

2.4. Low-voltage electrical appliances: Schneider

2.5. PLC: Siemens S7-1200

2.6. Touch screen: Siemens KTP-1200-12 inches

3. Main performance

3.1. Max inlet core diameter: Φ10 mm

3.2. Max finished cable diameter: Φ3 mm-Φ12 mm

3.3. Sheath materials: PVC, Flame-retardant polymer and so on.

3.4. Max wire speed:180 m/min

3.5. Extrusion volume: 180 KG/HR (crosshead open, soft PVC)

3.6. Machine center height: 1000 mm

4. Set constitute specifications
4.1. Φ800mm-Φ1000mm No-axis active pay-off

4.1.1. Bobbin size: outer diameter 800 mm, cylinder diameter:400 mm, inner width: 500 mm, outer width: 600 mm, inner hole: 80 mm, also can use 1000 mm bobbin

4.1.2. Line speed: Max 200 M/Min

4.1.3. Power: 4 kw Variable frequency motor +inverter

4.1.4. Jacking way: Air Line thimble truss plate

4.1.5. Tension control: Tension control arm

4.1.6. Break wire detection: Trip switch accurate detection

4.1.7. Movements: Motor movements (up and down)

4.2. Tension balanced device of dual wheel wire-inlet

4.2.1. Drive wheelΦ500mm, driven wheel Φ300 mm, balance allocated

4.2.2. Tension adjust: adopt 5 kg magnetic powder tension

4.2.3. Tension can be set according to the size of wire in the condition.

4.3. Φ70×26D Extruder

4.3.1. Power: 37 kw Variable frequency motor+ inverter

4.3.2. Reducing gear box: Gear box used of the grinding gear (copy italian type)

4.3.3. Gear lubrication: Oil feed forcibly by gear;

a. Four-box-shape casting forming and annealing treatment, material HT200-300

b. Gear tooth surface to deal with high-frequency hardening, grinding teeth after processing, noise index lower than 75 decibels

4.3.4. Screw: (To ensure uniform plastic coating materials, dense)

a. Diameter: Φ70 mm, suitable for extrusion the PVC, PE, PP material;

b. Length-diameter ratio: 26:1;

c. Rev: 12-120 RPM;

d. Material: 38CrMoAIA nitride treatment (Nitride depth:0.6);

e. Screw roughness: 0.8

4.3.5. Barrel:

a. Material: 38CrMoAIA, nitrogen treatment (Nitride depth:0.6);

b. Surface treatment: Nitrogen treatment;

c. Hardness: HRC60-63 degrees;

d. Temperature sensing point: 4 positions

e. Cooling: 4 high-pressure centrifugal windmills, 1 Barrel each segment, blanking segment water cooling,

f. The joint which connect Barrel with the deceleration gearbox have special slot cooling design, and thus greatly increase the life of the screw and gear box.

g. Screw roughness: 0.8

4.3.6. Chuck

a. Type: Bilateral thread clamping, automatically centering, by external cast

aluminum heating piece heating;

b. Locking direction for anti-clockwise;

c. Chuck's operation is very convenient, and the wear-resistant, and greatly enhance conventional screw-connected, difficult to wear rubber drain.

d. With high-speed positive and negative wrench, easy to operate.

e.Chuck's locking developed on the basis of home's and abroad's similar structure to develop, according to the requirements of customers.

4.3.7. Electric heating

a. service voltage: 380 V/50 Hz;

b. Barrel: 4 electric, cast aluminum 22KW; cast aluminum inside groove cooling.

c. Electric heating Control: 0-399°( ±2°); Japan PKC thermometer + relay control;

4.3.8. Suction feed machine: It mainly by the vacuum suction feed device, drying device, direct-loading device consists of three parts.

a. One-time feeding: 50 Kg

b. Suction feed: Auto vacuum suction feed, when the material has not yet fully used up, this device automatically suction feed, hopper within filter device;

c. Drying: To adopt hot air automatic drying, the temperature can be set

4.3.9. Crosshead: Manual centering crosshead (1 group), three crosshead temperature controlled, for a neck, a crosshead and a die, natural cooling.

4.3.10. Crosshead using imported heat-resistant alloy steel production of anti-corrosion, oxidation, the surface of chrome-plated hardware.

4.4. Cooling water trough
4.4.1. 2.5 m primary-secondary moving water trough:

a. Main role of the cable there will be rapid cooling stereotypes

b. Material: SUS304 stainless steel

c. Tank length: 2.5 m

d. Moving range: 0.5 m

e. With two-drying device: Stainless steel stand can adjust up and down; stainless steel wheel bearings can be driven up and down.

f. Mounted on the end of the water tank(capping), noise about 80 decibels.

4.4.2. Single layer fixed water trough

a. Material: SUS304 stainless steel;

b. Tank length: Stainless steel U-type single layer water tank;

c. Cooling length: 10 M.

d. Dimensions: 250(outer width) *180(inner width) *120(H), Thickness: S=1.5 mm

4.5. Horizontal 12M wire accumulator

4.5.1. High precision, tension range: 50~1800g

4.5.2. Install tray, tray with a guide wire guide roller for winding wire rope.

4.5.3. Accumulating wheel: 300mm× (10 slots + 11 slots).

4.5.4. Aluminum wheel anode hardening treatment

4.5.5. Inside with the displacement sensor, tracking stable tension currently.

4.6. Single-wheel belt capstan

4.6.1. Power: 4 kw motor

4.6.2. Tension: pneumatic belt tension

4.6.3. Type: Double wheel water tank type

4.6.4. Wire speed: Max 150 M/Min (depend on the external diameter)

4.6.5. Capstan wheel: Material: 45# steel wheel drive diameter: Φ1000 mm, the U type

4.6.6. Box: Open door all-sealed box

4.6.7. U-type drying device

4.6.8. a. Equipment at the end of the cable of the water tank, use high-pressure to air-drying surface water, to keep the site clean;

b. Pressure can be adjusted with a switch, to adjust the air-conditioning.

c. Specially designed between alignment and account meter rounds, cited cisterns have taken U-tank to facilitate the rapid alignment.

4.7. Φ800-1000mm No-axis active take-up

4.7.1. The size of take-up axis: supplied by customer

4.7.2. Line speed: Max 200 M/Min

4.7.3. Power:4 kw Variable frequency motor+ converter

4.7.4. Jacking way: Air Line thimble truss plate

4.7.5. Tension control: Tension control arm

4.7.6. Break wire detection: Trip switch accurate detection

4.7.7. Movements: Motor movements (up and down)

4.8. Temperature control system: All computer operation control system (HMI), the use of Siemens Programmable Logic Controller PLC(S7-1200) + Siemens (KTP-1200-12inch) to control the entire process

4.8.1. Power:380 V,3 P,50 HZ

4.8.2. System

a. Electric heating thermostat

b. Power control

c. Motor operating control

d. Indicator control

e. Process automatic control system

f. Accessory fitting sequential control

4.9. DDM-3020 Diameter gauge

4.9.1. Max measurement range: d=20 mm

4.9.2. Recommend measurement range: d=0.05~16 mm

4.9.3. Measurement precision: +/-0.003

4.9.4. Measurement resolution ratio: 0.001 mm

4.9.5. Overall dimension: 440*100*100(without support)

4.10. Spare parts
Serial no.DescriptionQty.Photo
1Main machine heating circle Crosshead heating circle1Set1.jpg                
2Whole machine thermocouple1pc each mode2.jpg                
3Whole machine V-BELT1pc each model3.jpg                
4Whole machine synchronous belt1pc each model4.jpg                
5Crosshead wrench1pc5.jpg                
6Pneumatic clamp rubber2pcs6.jpg                
7Steel wire rope1pc7.jpg                
8Inner hexagon spanner1set8.jpg                
9Monkey wrench1pc9.jpg                
10Slot type screwdriver
Phillips screwdriver
1pc10.jpg                
11Tool box1pc11.jpg                
12Foundation screw and fix screw1Set
13Honeycomb sample2pcs
5. Control instruction

5.1. General power switch 380V_____________(One)

Control power switch 380V_____________(One)

Control power switch 220V_____________(One)

5.2. Electric heating voltmeter_________________(One)

5.3. Electric heating temperature controller (Six group add protective device)_________ (One)

5.4. Electric heating voltmeter

5.5. Cooling fan control_________________(Three group)

5.6. Extract tachometer

5.7. Extrusion, cited taking the ratio of machine-linked, single-action

5.8. Each part of the action indicator light

5.9. Feed line tension control loop

5.10. Control box inside and outside lamp

5.11. Counter control loop

5.12. Horizontal type storage wire tension control and variable-bit detection control

6. After-sales service

6.1. Professional and technical personnel in person installation and trial run

6.2. Wire and cable professional and technical guide

6.3. 1-year warranty period, life-long maintenance (in China)

WE WILL RESPOND TO YOUR INQUIRY WITHIN 24 HOURS
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