apply to the production of PVC, Flame-retardant polymer and so on. (And can produce 4 -25 framework and the data cable sheath.)
| 1. Equipment configuration: | ||||||
| No. | Description | Specification | Brand | Quantity | Function | Remark |
| 1 | No-axis active pay off | Φ800-Φ1000 mm | Cabletec | 1 | Pay-off | |
| 2 | Tension control arm | Φ270 mm | Cabletec | 1 | Pay-off tension sensor | |
| 3 | Double wheel and balanced tension device | Φ500+300 | Cabletec | 1 | Pay off cable balanced tension | |
| 4 | High speed extruder | High speed extruder | Cabletec | 1 | Extrude wire | |
| 5 | Hopper and dryer | 50kg | Cabletec | |||
| 6 | Primary-secondary moving water troug | 3 M | Cabletec | 1 | 3 M | |
| 7 | Single layer fixed water trough | 10 M | Cabletec | 1 | Cooling wir | |
| 8 | Single-wheel belt capstan | Φ1000 | Cabletec | 1 | Tract Cable | |
| 9 | No-axis active take-up | Φ800-1000 mm | Cabletec | 1 | Roll and close Cable | |
| 10 | Tension control arm | Φ270 mm | Cabletec | 1 | Pay-off tension sensor | |
| 11 | Temperature system control box | PLC type | Cabletec | 1 | PLC typel | |
| 12 | Diameter gauge | DDM-3020 | Cabletec | 1 | Gauge diameter | |
| 13 | Manual centering crosshead | U14 | Cabletec | 1 | Extrude forming | As a die for free |
| 14 | Spare parts | Cabletec | 1 | Equipment spare parts | ||
| 15 | Coating: A. RAL5015 B. RAL7035 C. RAL6017 D.RAL5023 E.sample color provided by the client | |||||
| 16 | Production-line direction: From left to right; from right to left | |||||
| 17 | Complete set of production-line installation length of the 23 to 25 meters (according to customer on-site sure) | |||||
2.1. variable frequency motor: Chinese brand
2.2. Frequency converter: Chinese brand
2.3. Temperature controller: Japan RKC
2.4. Low-voltage electrical appliances: Schneider
2.5. PLC: Siemens S7-1200
2.6. Touch screen: Siemens KTP-1200-12 inches
3.1. Max inlet core diameter: Φ10 mm
3.2. Max finished cable diameter: Φ3 mm-Φ12 mm
3.3. Sheath materials: PVC, Flame-retardant polymer and so on.
3.4. Max wire speed:180 m/min
3.5. Extrusion volume: 180 KG/HR (crosshead open, soft PVC)
3.6. Machine center height: 1000 mm
4.1.1. Bobbin size: outer diameter 800 mm, cylinder diameter:400 mm, inner width: 500 mm, outer width: 600 mm, inner hole: 80 mm, also can use 1000 mm bobbin
4.1.2. Line speed: Max 200 M/Min
4.1.3. Power: 4 kw Variable frequency motor +inverter
4.1.4. Jacking way: Air Line thimble truss plate
4.1.5. Tension control: Tension control arm
4.1.6. Break wire detection: Trip switch accurate detection
4.1.7. Movements: Motor movements (up and down)
4.2.1. Drive wheelΦ500mm, driven wheel Φ300 mm, balance allocated
4.2.2. Tension adjust: adopt 5 kg magnetic powder tension
4.2.3. Tension can be set according to the size of wire in the condition.
4.3.1. Power: 37 kw Variable frequency motor+ inverter
4.3.2. Reducing gear box: Gear box used of the grinding gear (copy italian type)
4.3.3. Gear lubrication: Oil feed forcibly by gear;
a. Four-box-shape casting forming and annealing treatment, material HT200-300
b. Gear tooth surface to deal with high-frequency hardening, grinding teeth after processing, noise index lower than 75 decibels
4.3.4. Screw: (To ensure uniform plastic coating materials, dense)
a. Diameter: Φ70 mm, suitable for extrusion the PVC, PE, PP material;
b. Length-diameter ratio: 26:1;
c. Rev: 12-120 RPM;
d. Material: 38CrMoAIA nitride treatment (Nitride depth:0.6);
e. Screw roughness: 0.8
4.3.5. Barrel:
a. Material: 38CrMoAIA, nitrogen treatment (Nitride depth:0.6);
b. Surface treatment: Nitrogen treatment;
c. Hardness: HRC60-63 degrees;
d. Temperature sensing point: 4 positions
e. Cooling: 4 high-pressure centrifugal windmills, 1 Barrel each segment, blanking segment water cooling,
f. The joint which connect Barrel with the deceleration gearbox have special slot cooling design, and thus greatly increase the life of the screw and gear box.
g. Screw roughness: 0.8
4.3.6. Chuck
a. Type: Bilateral thread clamping, automatically centering, by external cast
aluminum heating piece heating;
b. Locking direction for anti-clockwise;
c. Chuck's operation is very convenient, and the wear-resistant, and greatly enhance conventional screw-connected, difficult to wear rubber drain.
d. With high-speed positive and negative wrench, easy to operate.
e.Chuck's locking developed on the basis of home's and abroad's similar structure to develop, according to the requirements of customers.
4.3.7. Electric heating
a. service voltage: 380 V/50 Hz;
b. Barrel: 4 electric, cast aluminum 22KW; cast aluminum inside groove cooling.
c. Electric heating Control: 0-399°( ±2°); Japan PKC thermometer + relay control;
4.3.8. Suction feed machine: It mainly by the vacuum suction feed device, drying device, direct-loading device consists of three parts.
a. One-time feeding: 50 Kg
b. Suction feed: Auto vacuum suction feed, when the material has not yet fully used up, this device automatically suction feed, hopper within filter device;
c. Drying: To adopt hot air automatic drying, the temperature can be set
4.3.9. Crosshead: Manual centering crosshead (1 group), three crosshead temperature controlled, for a neck, a crosshead and a die, natural cooling.
4.3.10. Crosshead using imported heat-resistant alloy steel production of anti-corrosion, oxidation, the surface of chrome-plated hardware.
a. Main role of the cable there will be rapid cooling stereotypes
b. Material: SUS304 stainless steel
c. Tank length: 2.5 m
d. Moving range: 0.5 m
e. With two-drying device: Stainless steel stand can adjust up and down; stainless steel wheel bearings can be driven up and down.
f. Mounted on the end of the water tank(capping), noise about 80 decibels.
a. Material: SUS304 stainless steel;
b. Tank length: Stainless steel U-type single layer water tank;
c. Cooling length: 10 M.
d. Dimensions: 250(outer width) *180(inner width) *120(H), Thickness: S=1.5 mm
4.5.1. High precision, tension range: 50~1800g
4.5.2. Install tray, tray with a guide wire guide roller for winding wire rope.
4.5.3. Accumulating wheel: 300mm× (10 slots + 11 slots).
4.5.4. Aluminum wheel anode hardening treatment
4.5.5. Inside with the displacement sensor, tracking stable tension currently.
4.6.1. Power: 4 kw motor
4.6.2. Tension: pneumatic belt tension
4.6.3. Type: Double wheel water tank type
4.6.4. Wire speed: Max 150 M/Min (depend on the external diameter)
4.6.5. Capstan wheel: Material: 45# steel wheel drive diameter: Φ1000 mm, the U type
4.6.6. Box: Open door all-sealed box
4.6.7. U-type drying device
4.6.8. a. Equipment at the end of the cable of the water tank, use high-pressure to air-drying surface water, to keep the site clean;
b. Pressure can be adjusted with a switch, to adjust the air-conditioning.
c. Specially designed between alignment and account meter rounds, cited cisterns have taken U-tank to facilitate the rapid alignment.
4.7.1. The size of take-up axis: supplied by customer
4.7.2. Line speed: Max 200 M/Min
4.7.3. Power:4 kw Variable frequency motor+ converter
4.7.4. Jacking way: Air Line thimble truss plate
4.7.5. Tension control: Tension control arm
4.7.6. Break wire detection: Trip switch accurate detection
4.7.7. Movements: Motor movements (up and down)
4.8.1. Power:380 V,3 P,50 HZ
4.8.2. System
a. Electric heating thermostat
b. Power control
c. Motor operating control
d. Indicator control
e. Process automatic control system
f. Accessory fitting sequential control
4.9.1. Max measurement range: d=20 mm
4.9.2. Recommend measurement range: d=0.05~16 mm
4.9.3. Measurement precision: +/-0.003
4.9.4. Measurement resolution ratio: 0.001 mm
4.9.5. Overall dimension: 440*100*100(without support)
| 4.10. Spare parts | |||
| Serial no. | Description | Qty. | Photo |
| 1 | Main machine heating circle Crosshead heating circle | 1Set |
|
| 2 | Whole machine thermocouple | 1pc each mode |
|
| 3 | Whole machine V-BELT | 1pc each model |
|
| 4 | Whole machine synchronous belt | 1pc each model |
|
| 5 | Crosshead wrench | 1pc |
|
| 6 | Pneumatic clamp rubber | 2pcs |
|
| 7 | Steel wire rope | 1pc |
|
| 8 | Inner hexagon spanner | 1set |
|
| 9 | Monkey wrench | 1pc |
|
| 10 | Slot type screwdriver Phillips screwdriver | 1pc |
|
| 11 | Tool box | 1pc |
|
| 12 | Foundation screw and fix screw | 1Set | |
| 13 | Honeycomb sample | 2pcs | |
5.1. General power switch 380V_____________(One)
Control power switch 380V_____________(One)
Control power switch 220V_____________(One)
5.2. Electric heating voltmeter_________________(One)
5.3. Electric heating temperature controller (Six group add protective device)_________ (One)
5.4. Electric heating voltmeter
5.5. Cooling fan control_________________(Three group)
5.6. Extract tachometer
5.7. Extrusion, cited taking the ratio of machine-linked, single-action
5.8. Each part of the action indicator light
5.9. Feed line tension control loop
5.10. Control box inside and outside lamp
5.11. Counter control loop
5.12. Horizontal type storage wire tension control and variable-bit detection control
6.1. Professional and technical personnel in person installation and trial run
6.2. Wire and cable professional and technical guide
6.3. 1-year warranty period, life-long maintenance (in China)





